GB/T 44692.1-2024 危险化学品企业设备完整性 第1部分：管理体系要求

ICS71.120.01

CCSG90

中华人民共和国国家标准

GB/T44692.1—2024

危险化学品企业设备完整性

第1部分：管理体系要求

Equipmentintegrityofhazardouschemicalenterprises—

Part1：Requirementsformanagementsystems

2024⁃09⁃29发布2025⁃04⁃01实施

国家市场监督管理总局

国家标准化管理委员会发布

GB/T44692.1—2024

目次

前言··························································································································Ⅲ

引言··························································································································Ⅳ

1范围·······················································································································1

2规范性引用文件········································································································1

3术语和定义、缩略语···································································································1

3.1术语和定义········································································································1

3.2缩略语··············································································································2

4组织环境·················································································································3

4.1体系运行环境·····································································································3

4.2相关方需求与期望·······························································································3

4.3体系管理范围·····································································································3

4.4设备完整性管理体系····························································································3

5领导作用·················································································································4

5.1领导作用和承诺··································································································4

5.2管理方针···········································································································4

5.3组织机构、职责和权限···························································································4

6策划·······················································································································4

6.1法律法规和其他要求····························································································4

6.2设备完整性管理体系策划······················································································5

6.3管理目标···········································································································5

6.4风险管理策划·····································································································6

7支持·······················································································································6

7.1资源·················································································································6

7.2能力·················································································································6

7.3意识·················································································································6

7.4沟通···············································································································6

7.5培训·················································································································7

7.6文件与数据管理··································································································7

7.7信息化管理········································································································8

8运行·······················································································································8

8.1设备分级管理·····································································································8

8.2设备风险管理·····································································································9

8.3质量管理··········································································································10

8.4检验、检测和预防性维修······················································································11

8.5设备运行环境管理······························································································12

8.6设备缺陷管理····································································································13

8.7设备变更管理····································································································13

8.8外部控制··········································································································14

Ⅰ

GB/T44692.1—2024

8.9设备应急管理····································································································15

8.10专项管理········································································································15

9绩效评价···············································································································16

9.1监视、测量、分析和评价························································································16

9.2内部审核··········································································································16

9.3管理评审··········································································································17

10改进····················································································································17

10.1不符合和纠正措施····························································································17

10.2持续改进········································································································18

附录A（资料性）设备完整性管理各岗位职责示例·····························································19

附录B（资料性）设备完整性管理要素与企业设备管理活动对照示例·····································21

附录C（资料性）压力容器和管道系统完整性管理活动示例·················································24

参考文献····················································································································29

Ⅱ

GB/T44692.1—2024

前言

本文件按照GB/T1.1—2020《标准化工作导则第1部分：标准化文件的结构和起草规则》的规

定起草。

本文件是GB/T44692《危险化学品企业设备完整性》的第1部分。GB/T44692已经发布了以下

部分：

——第1部分：管理体系要求；

——第2部分：技术实施指南。

请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。

本文件由全国危险化学品管理标准化技术委员会（SAC/TC251）提出并归口。

本文件起草单位：中石化安全工程研究院有限公司、中韩（武汉）石油化工有限公司、中国石油集团

安全环保技术研究院有限公司、中石化管理体系认证（青岛）有限公司、中国石油化工股份有限公司沧

州分公司、中石化国家石化项目风险评估技术中心有限公司、中国石化长城能源化工（宁夏）有限公司、

中国石油化工股份有限公司西北油田分公司、中石化销售股份有限公司浙江石油分公司、中国石油化

工股份有限公司胜利油田分公司、应急管理部化学品登记中心、中国特种设备检测研究院、北京化工大

学、山东京博石油化工有限公司、滨化集团股份有限公司、宁夏宝廷新能源有限公司、中海油惠州石化

有限公司、安徽金禾实业股份有限公司、上海华谊天原化工物流有限公司、山东海化华龙新材料有限

公司。

本文件主要起草人：屈定荣、杨锋、许述剑、邱宏斌、魏冬、党文义、任刚、孙新文、徐兴、吕伟、

张杰东、邱志刚、胡佳、刘昕、王婷、初泰安、刘晓伟、武文斌、罗方伟、郑晶磊、朱振军、陈增良、段秉红、

颜丽敏、戴澄、刘曦泽、许可、刘文才、厉建祥、王华东、马小刚、王庆锋、牛鲁娜、柴永新、宁志康、张术苹、

张含涛、徐宝聚、顾天杰、邢勐、朱哲、刘国帅、郑显伟、张营、郝安峰、朱加强、李河金、张文博、孙德青、

唐政、兰正贵、刘永强、杨乐、王瑜、詹江琴、薛佩功。

Ⅲ

GB/T44692.1—2024

引言

设备是企业安全生产的物质基础。危险化学品企业伴随易燃易爆、有毒有害等物料和产品，涉及

使用、储存、制造、处理或运输等过程，具有设备腐蚀严重、故障频发、潜在风险难以识别等特点，特别是

随着我国化工行业的发展，设备设施超设计年限服役日益增多，设备老化管理引起社会的高度关注。

加强设备完整性管理，是过程安全管理的重要环节，是国际设备管理的发展趋势，是危险化学品企业提

升设备管理水平、管控设备风险、消除设备隐患、预防设备事故的先进控制方法。

GB/T44692《危险化学品企业设备完整性》旨在指导危险化学品企业建立并实施设备完整性管理

体系，持续保持设备在物理上和功能上是完整的，处于安全可靠的受控状态，符合其生命周期预期的功

能和用途，从而避免危险化学品泄漏、中毒、火灾、爆炸等安全事故或环境污染事件的发生，保障设备安

全长周期运行，为实施危险化学品过程安全管理奠定基础。

GB/T44692《危险化学品企业设备完整性》的实施是以管理体系为准则，以技术应用为支撑，以绩

效指标为评价，以信息系统为载体，共同实现危险化学品企业设备完整性管理的建立、实施、保持和持

续改进。GB/T44692《危险化学品企业设备完整性》拟由4个部分组成。

——第1部分：管理体系要求。目的在于规定组织环境、领导作用、策划、支持、运行、绩效评价、改

进等设备完整性管理体系要素的基本内容。

——第2部分：技术实施指南。目的在于提供设备分级评价、风险定级、缺陷分类、可靠性评价与

寿命预测、腐蚀监检测及风险评估、动设备监测诊断等设备完整性管理关键支撑技术的指导。

——第3部分：绩效指标设置与计算方法。目的在于制定设备完整性管理关键绩效指标（KPI）的

设置原则、制定程序、各专业指标设置与计算、指标分解与实施、指标统计与分析等方面的技

术要求。

——第4部分：信息化技术规范。目的在于制定设备完整性管理信息系统的系统架构、技术架构、

应用架构、功能设计、系统配置等方面的技术规范。

Ⅳ

GB/T44692.1—2024

危险化学品企业设备完整性

第1部分：管理体系要求

1范围

本文件规定了危险化学品企业设备完整性管理体系的组织环境、领导作用、策划、支持、运行、绩效

评价、改进的要求。

本文件适用于危险化学品企业设备管理工作所涉及的静设备、动设备、电气设备、仪表设备等设备

设施的完整性管理。其他企业的设备管理可参照使用。

2规范性引用文件

本文件没有规范性引用文件。

3术语和定义、缩略语

3.1术语和定义

下列术语和定义适用于本文件。

3.1.1

设备完整性equipmentintegrity

设备在物理上和功能上是完整的，处于安全可靠的受控状态，符合预期的功能，反映设备安全性、

可靠性、维修性等设备特性的综合。

3.1.2

设备完整性管理equipmentintegritymanagement

在设备全生命周期内，基于风险和体系化的思维，采取规范管理和改进技术相结合的方法，并实施

持续改进，以保证设备在物理上和功能上是完整的，符合其预期的功能和用途的管理活动。

3.1.3

设备完整性管理体系equipmentintegritymanagementsystem

企业设备完整性管理的方针、策略、目标、计划和活动，以及对于上述内容的规划、实施、检查和持

续改进所必需的程序和组织结构。

3.1.4

设备分级管理equipmentgradingmanagement

根据不同类别设备的生产重要性、维修复杂性、故障危害性、设计成熟度、维修费用等因素的综合

评估结果，结合企业设备管理实际，将不同类别设备进行分类分级管理，合理分配相关资源的管理

活动。

3.1.5

设备风险管理equipmentriskmanagement

在设备全生命周期内，开展设备风险识别、风险评价、风险控制及风险监测，并将风险控制在可接

1