GB/T 8511-2005 振动压路机

ICS91.220

P97

中华人民共和国国家标准

GB/T8511-2005

代替GB/T4478-1995,GB/T8422-1987,GB/T8511.1-1995,

GB/T8511.2-1995,GB/T8511.3-1995

振动压路机

Vibratoryroller

2005-06-08发布2005-12-01实施

中华人民共和国国家质量监督检验检疫总局发布

中国国家标准化管理委员会

GB/T8511-2005

目次

前言·······················，··················，·····，···········································……”·············……皿

1范围···························································，···············································，···……1

2规范性引用文件···············································，································……1

3术语和定义···························································································，·······……1

4分类···············································································································……1

5技术要求·································································，，······，······························……3

5.1基本要求·································································································.···……3

5.2性能要求··························································，··········································……4

5.3安全要求···························································，·········································……6

5.4可靠性要求···································································································……6

6试验方法·········································································································……6

6.1试验准备·······································································，······························……6

6.2性能试验方法·················································，··············，·····，·.···……，7

6.3可靠性试验方法······，··················，·················································……，，.……，……12

7检验规则··················，······················································································……14

7.1出厂检验·········································，，··························································……14

7.2型式检验············，···············，·········································································……14

7.3抽样···，·····，····················································，·······························，············……14

7.4判定规则····，·············································································.···一·14

8标志、包装、运输及贮存·········································································.···……15

8.1标志············································，···················，···········································……15

8,2包装······················································，············，········································……16

8.3运输·······················，··········，·········································································……16

8.4贮存····································，·····，，································································……16

附录A(资料性附录)振动压路机测试记录表················，···········································……17

附录B(资料性附录)振动压路机可靠性试验记录表···················································……28

附录C(规范性附录)振动压路机可靠性试验故障分类················································……31

GB/T8511-2005

o11舌

本标准同时代替GB/T4478-1995《振动压路机性能试验方法》,GB/T8422-1987((振动压路机可

靠性试验方法》,GB/T8511.1-1995《自行式振动压路机》,GB/T8511.2-1995《拖式振动压路机》和

GB/T8511.3《手扶式振动压路机》。

本标准与GB/T4478-1995等5个标准相比主要变化如下:

a)取消了可靠性试验后的解体检查;

b)取消了已有标准可循的一些具体内容，改为引用现行标准;

c)取消了重心位置、方向盘转数和燃油消耗率的测定;

d)扩展了自行式振动压路机系列的范围;

e)对可靠性试验方法中的故障分类进行了修改。

本标准的附录C为规范性附录，附录A和附录B为资料性附录。

本标准由中国机械工业联合会提出。

本标准由北京建筑机械化研究院归口。

本标准起草单位:长沙建设机械研究院、长沙中联重工科技发展股份有限公司、徐州工程机械制

造厂。

本标准主要起草人:吴竟吾、郭玉琢。

本标准所代替5个标准历次版本发布情况为:

—GB/T8422-1987;

—GB/T4478-1984,GB/T4478-1995;

—GB/T8511.1-1987,GB8511.1-1995;

GB/T8511.2-1987,GB8511.2-1995;

GB/T8511.3-1987,GB8511.3-19950

GB/T8511-2005

振动压路机

范围

本标准规定了振动压路机的术语和定义、分类、技术要求、试睑方法、检验规则和标志、包装、运输、

贮存。

本标准适用于自行式、拖式和手扶式振动压路机(以下简称压路机)。

本标准不适用于组合式振动压路机。

规范性引用文件

下列文件中的条款通过本标准的引用而成为本标准的条款。凡是注日期的引用文件，其随后所有

的修改单(不包括勘误的内容)或修订版均不适用于本标准，然而，鼓励根据本标准达成协议的各方研究

是否可使用这些文件的最新版本。凡是不注日期的引用文件，其最新版本适用于本标准。

GB/T3766液压系统通用技术条件

GB/T3846柴油车自由加速烟度的测量滤纸烟度法

GB/T7920.5土方机械压路机和回填压实机术语和商业规格(ISO8811:2000,MOD)

GB9969.1工业产品使用说明书总则

GB/T13306标牌

GB/T18148压实机械压实性能试验方法

GB13328-2004压路机安全规程

JG/T5035建筑机械与设备用油液固体污染清洁度分级

JG/T505。建筑机械与设备可靠性考核通则

JG/T5066油液中固体颗粒污染物的重量分析法(eqvISO4405:1991)

JG/T5076.2振动压路机减振系统检验规范

JG/T5089油液中固体颗粒污染物的自动颗粒计数法(eqvISO5884:1987)

JG/T5090从工作状态液压系统管路中抽取液样的方法(eqvISO4021:1977)

JB/T7160土方机械司机视野试验方法(eqvISO5006-1:1991)

术语和定义

GB/T7920.5确定的以及下列术语和定义适用于本标准。

最小转弯直径(D)minimumtruningdiameter

压路机以最大转向角转向时，所形成圆形压痕的外缘直径。

4分类

41压路机型式分为自行式、拖式和手扶式。

42压路机产品型号组成如下:

耻一更新、，型代号:用大写汉语拼音字母表示

—主参数代号:见表1

—组、型、特性代号:见表1

GB/T8511-2005

表1自行式、手扶式和拖式振动压路机产品型号

组型特性产品主参数代号

查

名称代号名称代号代号名称代号名称单位刁福

法

轮轮胎光轮双驱动振动压路机YZ工作质量

胎

K(块)轮胎凸块(轮)双驱动振动压路机YZK/钢轮分t/t

光

自轮D(单)轮胎光轮单驱动振动压路机YZD配质量

行

式光}C(串)两轮串联振动压路机YZC

振J(铰)两轮铰接振动压路机YZJ主

动

轮

压YZ4(四)四轮振动压路机4YZ参

路

机拖式振动压路机YZT工作数

拖式((T11)K(块)拖式凸块振动压路机YZTK质量t

手扶振动压路机YZS

S

手扶式K(块)手扶凸块振动压路机YZSK

(手)

Z(转)手扶带转向机构振动压路机YZSZ

4.3标记示例如下:

a)工作质量18t,钢轮分配质量8.7t的轮胎光轮单驱动振动压路机:

振动压路机YZD18/8.7GB/T8511

b)工作质量12t，第二次更新(变型)的两轮铰接振动压路机:

振动压路机YZJ12BGB/T8511

C)工作质量0.6t，手扶带转向机构振动压路机:

振动压路机YZSZO.6GB/T8511

d)工作质量25t，拖式振动压路机:

振动压路机YZT25GB/T8511

4.4自行式压路机的基本参数与尺寸应符合表2的规定。

表2自行式振动压路机基本参数与尺寸

项目轻型中型重型超重型

工作质量/11.522.536789131415192021222324

t3.544.55101112161718252627282930

振400^1000800-1650>1500

动mm

轮500-130011002150妻2100

mm

振动频

337025-7020-40

率/Hz

振

动激振力/

>14>30)150

参kN

数

90'9X/m&m0.3^1.50.3^2.50.5^3.0

GB/T8511-2005

表2(续)

项目轻型中型重型超重型

爬坡能力/

>20

纬

离地间隙./

)160>250>355

mm

行驶速度/

簇15镇25(15

km/h

四轮振动压路机的离地间隙允许减少50%.

4.5拖式振动压路机的基本参数与尺寸应符合表3的规定。

表3拖式振动压路机基本参数与尺寸

4.6手扶式振动压路机的基本参数与尺寸应符合表4的规定。

表4手扶式振动压路机基本参数与尺寸

工作质量八0.40.50.60.81.01.21.4

振直径/mm350900

动

轮宽度/m-350-700

振动颇率/Hz30-70

振

动激振力/kN1060

参

数

名义振幅/mm0.2-2.5

行驶速度/(km/h)蕊5

爬坡能力/%妻20

路缘间隙/mm>75

5技术要求

5.1基本要求

5.1.1压路机的结构布置应使维护、保养及调整方便。

5.1.2压路机应具有以下装置:

a)前、后照明装置(拖式、手扶式压路机可不具备);

b)前、后转向指示装置(拖式、手扶式压路机可不具备);

c)前、后牵引装置;

d)工具箱;

e)驾驶篷或驾驶室(拖式、手扶式压路机可不具备);

GB/T8511-2005

f)起吊装置;

9)洒水装置(不用于沥青路面压实的压路机可不具备)。

5.1.3压路机的液压系统应符合GB/T3766的规定。

5.1.4指示标牌内容应便于观察;指示标牌内容应准确、清晰

5.1.5所有需要润滑的零部件均应装有作用可靠、易于维护的润滑装置。

5.1.6压路机的发动机应具有良好的起动性能。

5.1.7当发动机熄火后压路机被牵引时，转向机构应能转向。

5.1.8压路机表面质量应符合下列要求:

a)机身罩壳应平整，不应有锤痕、皱折及飞边毛刺;罩壳安装应牢固、可靠，位置准确;

b)焊缝均匀，无裂纹、焊瘤、弧坑及飞溅等缺陷;

c)外露铸件表面应平整，分型痕迹及浇冒口应铲磨平整，无飞刺、疤痕、气孔等缺陷;

d)表面油漆层应均匀、细致、光亮，不应有流痕或因油漆太薄而露底的现象。主体漆色应鲜艳明

亮。配色线条清浙，两色交界处应界限分明，不应有相互交错现象。油漆应粘附牢固，并具有

一定的硬度和弹性。

5.2性能要求

5.2，压路机的工作质量不应少于表2、表3和表4中规定值的97%.

5.2.2压路机振动时，减振性能良好不应有异常响声，振动轴承不应有过热现象;振动频率和名义振幅

应符合表2、表3和表4的要求，其允许偏差不应超出士to%,

5.2.3压路机的各操纵机构应轻便、灵活、定位可靠，其操作力应符合表5的规定。

表5操作力

项目自行式拖式手扶式

手柄操作力/

5150簇200镇200(不包括转向手柄)

N

方向盘操作力/

簇100

N

脚踏板操作力/

镇200

N

5.2.4自行式压路机的驾驶室、司机座椅位置应保证操作者有良好的视野。

5.2.5压路机以各挡速度行驶时，各部件应运转正常，不应有异响。自行式、手扶式压路机的各挡速度

应达到设计要求，其偏差不应超出士5%0

5.2.6压路机液压系统中的液压油应符合下列规定:

a)加入的液压油的固体污染清洁度等级不应超过JG/,T5035中规定的18/15;

b)压路机性能试验或抽检时，待压路机液压系统工作1.5h(其中起振工作时间不少于0.5h)

后，检查液压油，油温不应超过800C;其液压油的固体污染清洁度等级不应超过JG/T5035中

规定的20/16;有柱塞泵的液压系统不应超过JG/T5035中规定的19/16.

5.2.7自行式和手扶式压路机分别以各挡速度共行驶1.5h(各前进挡不少于15min、各后退挡不少

于3min)、拖式压路机连续工作1.5h后，其传动机构内的润滑油的固体污染清洁度不应大于

JG/T5035中C分级制的108级(每100mL润滑油中的固体污染物少于4mg)，油温不应超过800C.

5.2.8自行式、手扶式压路机的爬坡性能应符合下列要求之一:

a)以低速前进、后退时，能够爬越坡度为20%的坡道;

b)用压路机最大牵引力来代替爬坡试验时，则压路机最大牵引力不应低于表6的规定。

GB/T8511-2005

裹6最大牵引力

最大牵引力/kN最大牵引力/kN

工作质量//t轮胎驱动一钢轮驱动工作质量/t轮胎驱动一钢轮驱动

0.41.4}1139.429.5

0.51.8一1243.032.2

0.62.11.61343.535.4

0.82.82.11450.838.1

1.03.5}，54.941.3

一

1.24.2一1658.644.0

1.44.93.61762.947.1

1.55.3一1866.649.9

2.07.4一}70.753.0

2.58.86.62074.455.8

3.010.78.12178.558.8

3.512.79.5}82.261.7

414.7一}84.663.5

4.516.6}2488.366.2

518.6一2592.069.0

621.6一2696.272.8

725.4一2799.975.6

829.3}一，103.678.4

931.5一29107.381.2

1035.0一30111.084.0

5.2.9自行式压路机的最小转弯直径应符合表7的规定。

表7最小转弯直径

工作质量/c

项目

蕊45-89-1112^-14>14

最小转弯直径/m1012131415

5.2.10拖式压路机当油箱和水箱分别注三分之二的燃油和水时，在牵引连接装置处抬起车架的力不

应超过250N。

5.2.11工作质量为8t(包括8t)以上压路机燃油箱的容量应能满足8h以上的正常工作。

5.2.12压路机的机械传动系统应符合下列要求:

a)离合器结合应平稳可靠、分离彻底，正常工作时不应有过