GB/T 44301-2024 蒸压加气混凝土生产成套装备技术要求

ICS

91.110

CCS

Q91

中华人民共和国国家标准

GB/T44301—2024

蒸压加气混凝土生产成套装备

技术要求

Technicalrequirementsofcompleteequipmentforproductionof

autoclavedaeratedconcrete

2024-08-23发布2025-03-01实施

国家市场监督管理总局发布

国家标准化管理委员会

GB/T44301—2024

目次

前言

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Ⅲ

1

范围

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1

2

规范性引用文件

······················································································

1

3

术语和定义

···························································································

2

4

组成和参数

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2

4.1

组成

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2

4.2

参数

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3

5

技术要求

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3

5.1

基本要求

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3

5.2

成套装备性能

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4

5.3

原材料处理系统

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4

5.4

配料浇注系统

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5

5.5

坯体养护、切割和蒸压系统

·····································································

5

5.6

出釜处理和包装系统

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6

5.7

钢筋网笼制作和组模系统

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7

5.8

液压和气动系统

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7

5.9

电气及控制系统

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7

6

安全和环保

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8

7

安装验收和调试

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8

7.1

安装验收

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8

7.2

调试准备

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8

7.3

单机试车

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9

7.4

联动空载试车

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9

7.5

联机负载试车

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9

7.6

试生产

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9

8

性能测试

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10

8.1

测试要求

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10

8.2

测试内容

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10

9

交付文件

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10

附录A（资料性）蒸压加气混凝土生产工艺流程

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12

A.1

原材料处理系统工艺流程

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12

A.2

配料浇注系统工艺流程

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13

A.3

坯体养护切割系统工艺流程

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14

A.4

出釜处理和包装系统工艺流程

·································································

15

Ⅰ

GB/T44301—2024

A.5

钢筋网笼制作及组模系统工艺流程

····························································

16

附录B（资料性）综合电耗限额

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18

Ⅱ

GB/T44301—2024

前言

本文件按照GB/T1.1—2020《标准化工作导则

第1部分：标准化文件的结构和起草规则》的规

定起草。

请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。

本文件由中国建筑材料联合会提出。

本文件由全国建材装备标准化技术委员会（SAC/TC465）归口。

本文件起草单位：安徽科达机电股份有限公司、湖南三一快而居住宅工业有限公司、江苏天元智能

装备股份有限公司、中国建材机械工业协会、江苏三工建材科技有限公司、浙江瑞港机械有限公司、东

岳机械股份有限公司、山东阳光众泰机械工程有限公司、长沙百通新材料科技有限公司、山东鲁碧绿色

建筑科技有限公司、中铁二十四局集团桥梁建设有限公司、中核华辰建筑工程有限公司。

本文件主要起草人：陆洁、陈新疆、徐顺武、王玉敏、齐国良、黄渤、吴逸中、唐娟、付劲松、

薛成、陈新华、柯金良、孙京伟、申干强、毛中强、应纪蕴、郭士鹏、李清华、高贵军、陈海兵、

吴明华、王文改、王显瑞、冯玲、史立虎、李振华、于成伟、徐文华、秦应龙、李红亮、蔡中杰。

Ⅲ

GB/T44301—2024

蒸压加气混凝土生产成套装备

技术要求

1范围

本文件规定了蒸压加气混凝土生产成套装备的组成和参数、技术要求、安全和环保、安装验收和调

试、性能测试和交付文件。

本文件适用于生产蒸压加气混凝土砌块和板的成套设备的制造安装。

2规范性引用文件

下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中，注日期的引用文

件，仅该日期对应的版本适用于本文件；不注日期的引用文件，其最新版本（包括所有的修改单）适用

于本文件。

GB/T150.4压力容器第4部分：制造、检验和验收

GB2893安全色

GB2894安全标志及其使用导则

GB/T3766液压传动系统及其元件的通用规则和安全要求

GB/T3797电气控制设备

GB/T3836.1—2021爆炸性环境第1部分：设备

通用要求

GB4053.1固定式钢梯及平台安全要求第1部分：钢直梯

GB4053.2固定式钢梯及平台安全要求第2部分：钢斜梯

GB4053.3固定式钢梯及平台安全要求第3部分：工业防护栏杆及钢平台

GB/T5226.1机械电气安全机械电气设备第1部分：通用技术条件

GB/T6719袋式除尘器技术要求

GB/T7251.1低压成套开关设备和控制设备第1部分：总则

GB/T7932气动对系统及其元件的一般规则和安全要求

GB/T7935液压元件通用技术条件

GB/T8923.1—2011涂覆涂料前钢材表面处理表面清洁度的目视评定第1部分：未涂覆过的

钢材表面和全面清除原有涂层后的钢材表面的锈蚀等级和处理等级

GB/T9969工业产品使用说明书总则

GB/T10595带式输送机

GB/T11968蒸压加气混凝土砌块

GB/T15762蒸压加气混凝土板

GB/T16754机械安全急停功能设计原则

GB18613电动机能效限定值及能效等级

GB/T25295电气设备安全设计导则

GB/T25708球磨机和棒磨机

GB/T35167水泥立式辊磨机

GB/T36235机械式自动捆扎机

GB/T50087工业企业噪声控制设计规范

1

GB/T44301—2024

GB50171电气装置安装工程盘、柜及二次回路接线施工及验收规范

GB50231机械设备安装工程施工及验收通用规范

GB50990—2014加气混凝土工厂设计规范

JB/T3279复摆细碎颚式破碎机

JB/T3926垂直斗式提升机

JB/T6430一般用喷油螺杆空气压缩机

JB/T7679螺旋输送机

JB/T8096离心式渣浆泵

JB/T12078建筑施工机械与设备钢筋调直切断机

JC/T402水泥机械涂漆防锈技术条件

JC/T532建材机械钢焊接件通用技术条件

JC/T720蒸压釜

JC/T879水泥工业用离心通风机技术条件

JC/T917建材工业用带式定量给料机

JC/T921蒸压加气混凝土切割机

JC/T1031蒸压加气混凝土设备模具

JC/T2275蒸压加气混凝土生产设计规范

JC/T2323蒸压加气混凝土设备浇注搅拌机

JC/T2324蒸压加气混凝土设备分掰机

JC/T2429蒸压加气混凝土设备摆渡车

JC/T2430蒸压加气混凝土设备翻转清理机

JC/T2431蒸压加气混凝土设备空翻脱模机

JC/T2541蒸压加气混凝土设备安拔钎机

JC/T2542蒸压加气混凝土设备夹坯机

JC/T2543蒸压加气混凝土设备坯体传送机

JC/T2720蒸压加气混凝土设备包装输送机

JC/T2721蒸压加气混凝土设备蒸养车

JG/T5022钢筋冷拔机

3术语和定义

下列术语和定义适用于本文件。

3.1

工作周期workingcycle

砌块或板连续生产两模坯体之间的时间。

4组成和参数

4.1组成

蒸压加气混凝土生产成套装备（以下简称成套装备）由原材料处理系统，配料浇注系统，坯体养

护、切割和蒸压系统，出釜处理和包装系统，钢筋网笼制作和组模系统等组成。组成示意见图1，工艺

流程参见附录A。